Enter your volume, how you fill today, and your labor rate. We'll show you the monthly cost of staying manual — and what changes at 1,200 finished units an hour with a single operator.
How much is hand-filling costing you?
The CleanCore system fills and finishes up to 1,200 units per hour with a single operator — no capping, no wiping. See what that does to your labor line.
Want these numbers validated for your operation?
Get a free sample filling kit and a live demo — we'll bring your savings report.
This isn't a faster syringe. It's fewer steps.
The calculator only counts the labor-rate difference. The closed system removes entire stations:
Hand filling runs ≈100 units per person-hour; even older automated lines run ≈600. CleanCore does 1,200 — finished, not “filled but waiting.”
Carts arrive pre-capped. There is no capping station, no capping headcount, no cross-threaded rework.
Membrane filling means no oil on threads, no wipe-down step, no sticky rejects.
Less oil waste from precision dosing, and longer shelf life from the sealed closed system.
How the closed system works
The cap goes on before the oil, not after.
Precision-dosed, nothing touches the threads.
The cart leaves finished. No capping line. No wiping line.
Trusted by processors filling 5,000 to 300,000+ units a month.
Questions about the estimate
How accurate is this estimate?
It's deliberately conservative. It compares only the labor cost of filling at your current rate versus 1,200 units/hour with one operator, at the loaded wage you enter. It excludes savings from eliminated capping and wiping stations beyond the rate difference, reduced oil waste, and shelf-life gains — your real number is usually higher. Your CleanCore rep will run your exact figures.
What does “fully-loaded labor cost” mean?
Wage plus payroll taxes and benefits — typically base wage × 1.3. If you pay $18/hr, your loaded cost is around $24/hr.
What counts as a “finished” unit?
Filled, capped, sealed, and ready for packaging. With hand filling or semi-auto lines, “filled” units still need capping and wiping — CleanCore's number is out-the-door throughput.
We already have an automated filler. Is this still worth running?
Yes — pick “older automated line (≈600 units·hr)” in the calculator. Most automated lines still need hand capping and wiping; the gap is usually still six figures a year at volume.
What happens when I click “Get my savings report”?
Your inputs and estimated savings come with you to the contact form, so we can validate them against your operation and send back a written report — plus a free sample filling kit and a live demo if you want one.
Get the report with your name on it
The calculator gives you the estimate. The report gives you the defensible number — validated against your volumes, your SKUs, your line layout. Free, along with a sample filling kit.
Get my savings report →
